QC labs, process audits and raw-material strategy for sponge iron plants.
Independent advisory by RAMDIN YADAV — hands-on with coal-based rotary kiln DRI, induction furnace steelmaking, SATMAGAN and LECO analyzers. Practical, on-floor, results-first.
+919755091826
What I help plants do
QC Lab Setup (Greenfield)
Design, equip and establish sponge iron and steel QC labs from scratch — instruments, SOPs, sample flow, certification readiness.
Process Improvement Audits
Identify and resolve bottlenecks in DRI kilns and induction furnaces — yield loss, metallization drops, refractory wear.
Raw Material Optimization
Advise on iron ore, coal and dolomite procurement, quality benchmarking and supplier scoring against plant targets.
Equipment Commissioning
Hands-on commissioning support for SATMAGAN, LECO C/S analyzers, sample prep stations and full lab integration.
Training & Mentoring
Practical training for lab technicians and plant chemists in analytical techniques, sampling discipline and QC reporting.
Where I've worked on the floor
- Coal-based rotary kiln DRI — daily Fe yield, metallization, kiln accretion management.
- Induction furnace steelmaking — charge mix optimization with sponge iron + scrap.
- QC labs — SATMAGAN Fe(M)/Fe(T), LECO C/S, ore proximate, coal proximate & GCV.
- Procurement support — iron ore grade screening, coal quality benchmarking.
How we can work together
- 2–5 day audit — on-site diagnosis with written report and action plan.
- Retainer — monthly review of yields, lab QC and procurement.
- Commissioning — end-to-end QC lab setup for new plants.
- Training — on-site classes for lab and plant chemists.